Our Manufacturing processes are carried out with NOAC concept (nex operation as customer) and entire activities are controlled though online software.

	On receipt of the customer’s drawings a single of multi mimpress die is made by CNC machining of aluminum blank.
	Wax is then injected into the cavity to create a wax component of the customer’s drawing. The dies are generally automatic and the injection process is similar to plastic injection moulding.
	The waxes are produced with feeders i.e. inlet for the molten metal to flow through. These feeders are then secured to a wax tree to crate a wax mould assembly.
	The wax mould assembly in now ready to be invested in to various slurries and refractories to create a ceramic mould, strong enough to withstand molten metal. This is crated by robot shelling.
	After the mould build-up is complete, it is then placed inside a steam autoclave which releases the wax from the mould. The cavity created by the lost wax can then be replaced with molten metal.
	The mould is fired in a furnace at around 1000oc resulting in a high integrity ceramic mould. Molten metal is poured into the hollow mould, forming a cast metal replica of the wax mould cavity.
	The mould then solidifies and the ceramic is removed. The individual components are the removed by cutting though the feeders. The feeders are then dressed back by finishing and the components are now ready to be finished as per the customer’s specification.

We, at Sanjivani Casting, observe a quality control system though out the company, the manufacturing process is adequately manned, managed, monitored and documented at every stage of the process. It starts with the procurement of raw materials and ends with the timely delivery of the casting as per the customer’s / standard specification.